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Snowy90 L322



Member Since: 24 Aug 2015
Location: Surrey
Posts: 220

United Kingdom 2004 Range Rover HSE Td6 Giverny Green
EGR cooler leak td6 2004

Morning Gents

I have been losing coolant and narrowed it down yesterday to the EGR cooler.

I have seen several threads about thermostat leaking and even complete removal.

Does it mainly seem to be the thermostat that causes leaks, it's not a massive leak more of a persistent drip and im topping up once a month perhaps.

Just want to be aware of any other usual suspects before i tear it down.

Thanks

Post #642754 12th Sep 2022 10:35am
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nicedayforit



Member Since: 11 Jun 2011
Location: Beside the Solway
Posts: 3972

England 2004 Range Rover Vogue Td6 Giverny Green

Given the robust construction of the egr heat exchanger l would be surprised if that was the source of your leak ( to be proven wrong), the egr thermostat is however a different matter. There’s two possible sources of leaks from the thermostat body, namely the bleed screw and more likely the rubber o ring that connects it to the heat exchanger.
Changing the o ring isn’t difficult, just a case of removing the thermostat and a bit of a clean up and fitting the new ring which is available from duckworths.
Somewhere there is a write up by me as to how to easily remove the thermostat. Thumbs Up

Here you go,
Fifth post down,

https://www.fullfatrr.com/forum/topic8731....p;start=45

Post #642800 12th Sep 2022 7:14pm
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Snowy90 L322



Member Since: 24 Aug 2015
Location: Surrey
Posts: 220

United Kingdom 2004 Range Rover HSE Td6 Giverny Green

NIce Day thanks, that's encouraging, given the price of the thermostat might as well change it out, i havent got the fluctuating temperature thing yet but it seems to take longer to warm up!

Post #642843 13th Sep 2022 8:52am
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nicedayforit



Member Since: 11 Jun 2011
Location: Beside the Solway
Posts: 3972

England 2004 Range Rover Vogue Td6 Giverny Green

If you are going to go for changing the engine thermostat, l definitely would, you will need to remove the engine viscous fan in which case removing the egr cooler complete with egr thermostat is straightforward.
I changed my engine thermostat last year, vast improvement in engine warming and final running temperature.
My mpg also went up surprisingly.

Post #642874 13th Sep 2022 3:57pm
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Snowy90 L322



Member Since: 24 Aug 2015
Location: Surrey
Posts: 220

United Kingdom 2004 Range Rover HSE Td6 Giverny Green

To be honest if it's just the thermostat that's leaking I'll probably leave the cooler/egr in place, rather keep it stock as far as possible.

Looking forward to getting that fan off not! it was off a few years back for an alternator so hopefully wont be too bad.

Post #642920 14th Sep 2022 8:21am
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