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Boydonegood



Member Since: 12 May 2014
Location: Essex
Posts: 445
United Kingdom 2004 Range Rover Vogue Td6 Ipanema Sand
TD6 Diesel leak from Fuel pump


Hi guys
Recently replaced the electric fuel pump in front of rear wheel. Cured the non starting issue!

2004 L322 TD6

I’ve now got a bad leak of clean fuel from the high pressure main fuel pump on the engine. Car starts and drives fine but leaking bad.
Have had a look today and it looks like a leak from the top of the pump. Matchbox sized “lid” that holds on with 4x Torx by looks. The lid is next to the rubber inlet hose.
Have had a search and there’s a great video of what seal kit to order and how to strip pump down (and removal with £30 tool). It describes the lid as the “head” and has a plunger under it

Has anyone ever removed the fuel pump head whilst pump still on car? Doesn’t look possible?

Video shows the pump removal and seal replacement of the head do-able at home but long and involved.

Attached picture is from eBay (not mine)

Anyone done it?
Cheers
Tel Accept, some days your the pigeon, some days your the statue!
Post #588707 24th Mar 2021 1:11pm
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wayneg



Member Since: 05 Jun 2013
Location: South Fremantle, Australia ( ex London )
Posts: 798
Australia 2007 Range Rover Vogue SE TDV8 Java Black

As I said on your other post check the rubber hoses before committing to pump removal. 2 new hose clips and cut 1/4 inch of the hose back then recheck 2007 TDV8 VSE
2003 TD6 gone.
2002 P38a gone
1999 P38a gone
1997 p38a gone
1993 VSE gone
1992 VSE gone
1966 Series 2a with V8 conversion gone
Post #588997 26th Mar 2021 2:41am
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Boydonegood



Member Since: 12 May 2014
Location: Essex
Posts: 445
United Kingdom 2004 Range Rover Vogue Td6 Ipanema Sand

Hey. Thanks (only just saw this)
Leak was definitely from pump head. Stripped and replaced. Leak stopped but now have a pressure Implausible fault! Accept, some days your the pigeon, some days your the statue!
Post #590193 4th Apr 2021 8:42am
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wayneg



Member Since: 05 Jun 2013
Location: South Fremantle, Australia ( ex London )
Posts: 798
Australia 2007 Range Rover Vogue SE TDV8 Java Black

Good to hear the pump can be re-sealed without drama, sorry to hear there is another issue, no idea how to test but the Pump pressure regulator or Fuel Rail pressure sensor seems the obvious
https://dieselnet.com/tech/diesel_fi_common-rail_control.php 2007 TDV8 VSE
2003 TD6 gone.
2002 P38a gone
1999 P38a gone
1997 p38a gone
1993 VSE gone
1992 VSE gone
1966 Series 2a with V8 conversion gone
Post #590285 4th Apr 2021 11:56pm
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