When you see how the factory operates, you see a relentless quality drive. There is automation where appropriate, for example riveting/bonding the body together, installing glass, or the majestic joining of body to chassis (which, incidentally, is a case of chassis moving UP to join the body, not body dropping down to meet the chassis, if you can believe it). Anyway all staff can (and are encouraged) to come up with ideas to improve the process and the evidence of worker-driven enhancements are clear all over the place, from the way shelves are angled towards assembly works, to the heatlamps above rubber seals to keep.make them maliable, to the one-team mantra (when they take a break the ENTIRE assembly line stops for a while).
If a few parts are faulty in arrow then quarantine the whole batch. If an associate (assembly line worker) is having trouble then he pulls the And on cord and a supervisor immediately intervenes. How can that happen immediately and without impact? Because each slice of work is scheduled for 96 seconds BUT each slice of work in reality only takes 50 to 60 seconds, so issues can get absorbed without people have to run around like headless chickens. (theory of constraints, no one resource is ever at or even near 100% utilisation).
I know some will quip about LR reliability (even though I have never had a beef with it from a personal perspective), but having seen how they work, how serious they are with quality, I honestly have renewed confidence. L405 P400e Autobiography (MY2020)... Silicon Silver / Espresso
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